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- Heavy-duty construction
- Clean air and efficient oil separation
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Gardner Denver™ strives to maintain high performance levels while minimizing energy usage through:- Large air ends
- Premium-efficiency electric motors
- Accurate and reliable DigiPilot control system
- Versatile heat recovery
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Compressor noise is reduced through low rotation speed, an effectively muffled air cooling fan and sophisticated design.
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The ESD/ESG series is easy to service. Large double doors provide easy access to all service points. All maintenance can be completed from the front of the compressor.
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The compact and powerful ESD/ESG series is easy to install on level surfaces and does not require extra foundations or supports.
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Designed for maximum efficiency and reliability.
Gardner Denver™ uses advanced technology to carefully construct industrial compressors to withstand the most demanding industrial applications.- Each screw element is carefully tested during manufacturing.
- Each unit is test run simulating real life conditions.
- Electric motors and other components meet the highest European and other standards.
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Gardner Denver's ESD and ESG series compressors are designed to save space. The 200-500 kW compressors are available either with the standard enclosure or as an open frame model.
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For years Gardner Denver™ has set the standards in clean air and oil separation efficiency. Its innovative oil separation system is based on a multi-stage process of thorough cyclone separation followed by oil removal in separation elements. Superior separation efficiencies with residual oil content as low as 2 mg/m³.
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The ESD/ESG series features a large screw element that improves efficiency, maximizes reliability, saves energy and reduces wear and tear by operating at low RPMs.
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The ESD series models are direct driven, without gearing, available for applications with specific capacities and pressures, where even minimal energy losses caused by gearbox or belt transmissions want to be avoided. The ESG models feature a gearbox transmission to cover wider pressure and capacity ranges.
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Gardner Denver™ uses the highest quality electric motors available, to ensure high quality and premium efficiency.
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The Advantages of DigiPilot Control
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The DigiPilot compressor control ensures accurate and reliable control. DigiPilots sophisticated microprocessor controller facilitates efficient operation and pressure control through its simple user-interface and interactive instrument panel. Warning lights indicate when the oil inlet filters, oil separation elements or cooling system require service operations - enabling proactive service planning.- Full load/off load control with automatic start and stop.
- Possibility for stepless throttle control from 0 to 100%
- Easy to adapt into a multi-compressor system.
- Multi-lingual user interface.
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The ESD/ESG series compressors are designed for continuous operation and applications that require absolute performance and reliability
Continuous 24-hour use and absolute uptime are critical factors in heavy industry applications.- In Finland alone, Gardner Denver™ supplies the compressed air for paper mills that produce millions of tons of paper and board annually.
- Following the example set by the Finnish paper industry, many paper mills and process plants in Europe and in other areas use the Gardner Denver™ ESD series compressors
- Many European ski resorts have chosen Gardner Denver™'s proven reliability in harsh conditions
- The ESD compressors are a key part of processes worldwide in automotive and safety glass manufacturing, bottle manufacturing, steel mills etc.
- Oil and gas industry in the Middle East depends in the dependable Gardner Denver™ ESD compressors.
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- Air-cooled (200-315 kW) or water-cooled (all models) versions
- Air inlet filter
- Fully automatic capacity control: full load, off-load, idle run and start/stop.
- DigiPilot microprocessor controller: interactive instrument panel with multi-language information system
- Y/D starter
- Main switch
- TEFC electric motors: IP55, F-class insulation, thermistor protection
- Modulating control with the inlet valve
- Stop/start buttons
- Emergency stop
- Safety devices for:
- High motor temperature
- Fan motor overload
- High compressor temperature
- High compressor pressure
- Alarms for:
- Oil filter
- Oil change
- Inlet filter
- Oil separator element
- Week clock
- Remote control
- RS-485 communication line
- Automatic re-start after power failure
- Control for oil separator-pressure difference
- Running condition indicators:
- Pressure
- Temperature
- Hour meter: total running hours, full load
- Safety valve
- Fan motor and cooling fan (air cooled models)
- Sound absorbing enclosure
- After-cooler
- Water trap
- Automatic timer-controlled water drain
- Large and efficient air end
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- Additional inlet silencers
- Low pressure models (down to 3 bar)
- Vacuum pump models
- Special voltages
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- Multiport multi-compressor - controller for several compressors
- Air dryers
- Compressed air after treatment line
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