Energy Machinery, Inc. - New England's Compressed Air Specialists
Energy Machinery, Inc.
10 Reservoir Park Drive
Rockland, MA 02370
Toll Free: 1-800-643-4330
Phone: 781-871-6220
Fax: 781-878-7085
Email: info@energymachinery.com
Website: www.energymachinery.com
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The Heavyweight Winner

The preferred choice for optimum performance

The Gardner Denver™ ESD/ESG 200-500 series is specially designed for capacities ranging from 36.3 to 73.6 m³/min and pressures from 8 to 13 bar. Low pressure (3 bar) units are available as well. This series is built to meet the demands for continuous 24-hour use and absolute uptime required in critical industrial processes.
Unit of Measure

Technical Data

Maximum Pressure1 N/A 7.5 bar110 psig
Capacity at Nominal Pressure and 7.5 bar Maximum Pressure2 N/A 73.6 m³/min2599 ft³/min

Motor Power at 50 Hz

 N/A 450 kW600 hp

Net Weight

 N/A 5100 kg

Compressed Air Outlet

 N/A DN 150 (DN 200)

The Advantages of Versatile Heat Recovery

Water Cooling Power

 N/A Up to 500 kW

Air Cooling Power

 N/A Up to 315 kW

Typical Water Inlet Temperature

 N/A 15 to 35 ºC

Typical Water Outlet Temperature

 N/A 65 to 75 ºC

Ideal Inlet Water Temperature

 N/A Up to +50 ºC

Maximum Outlet Temperature

 N/A +75 ºC

Standard Maximum Outlet Temperature

 N/A 70 ºC

Versatile Heat Recovery

 N/A Gardner Denver™ utilizes heat recovery systems to maximize efficiency by recovering energy generated during compressed air production.
  • As much as 90% of all energy used can be recovered and utilized.
  • Thermostatic control maintains desired temperature in the compressor.
  • Heat exchangers are available in different materials for difficult conditions.
  • Cooling water circuit can be designed specifically to customers needs.

Heat Recovery Systems

 N/A Gardner Denver™ offers a wide range of heat recovery systems to meet your application needs :
EWNA
Gardner Denver™'s standard water cooling system
  • An after cooler and oil cooler connected in series as a standard.
EANA
Standard air-cooled compressor with separate air module
  • All ducts required for efficient heat recovery and utilization are easy to arrange.
  • Flexible air module placement, 1 m from the compressor or further with an additional pump.
The PRE system
Designed for water-cooled compressors
  • Cooling water is initially directed through the after-cooler and then it absorbs thermal energy from a large oil/water heat exchanger.
The DIR System
Ideal for closed systems with inlet water temperatures up to +50 ºC
  • Separate water-cooling supply is required for the after-cooler.
The +W System
  • Heat recovery system for air-cooled compressors.
  • Transfers the heat produced in compression into water.

Specifications

Height

 N/A 1940 mm

Width

 N/A 1660 mm

Length

 N/A 3725 mm

Frequency

 N/A 50 Hz

Series

 N/A ESG

Brands

 N/A Gardner Denver™

More Weight on Your benefits

More Weight on Your benefits

 N/A
  • Heavy-duty construction
  • Clean air and efficient oil separation

Low Energy Consumption

Low Energy Consumption

 N/A Gardner Denver™ strives to maintain high performance levels while minimizing energy usage through:
  • Large air ends
  • Premium-efficiency electric motors
  • Accurate and reliable DigiPilot control system
  • Versatile heat recovery

Low Noise Construction

Low Noise Construction

 N/A Compressor noise is reduced through low rotation speed, an effectively muffled air cooling fan and sophisticated design.

Simple Maintenance

Simple Maintenance

 N/A The ESD/ESG series is easy to service. Large double doors provide easy access to all service points. All maintenance can be completed from the front of the compressor.

Easy Installation

Easy Installation

 N/A The compact and powerful ESD/ESG series is easy to install on level surfaces and does not require extra foundations or supports.

Heavy-Duty Construction

Heavy-Duty Construction

 N/A Designed for maximum efficiency and reliability.

Gardner Denver™ uses advanced technology to carefully construct industrial compressors to withstand the most demanding industrial applications.
  • Each screw element is carefully tested during manufacturing.
  • Each unit is test run simulating real life conditions.
  • Electric motors and other components meet the highest European and other standards.

Compact Design

Compact Design

 N/A Gardner Denver's ESD and ESG series compressors are designed to save space. The 200-500 kW compressors are available either with the standard enclosure or as an open frame model.

Efficient Oil Separation, Cleaner Air

Efficient Oil Separation, Cleaner Air

 N/A For years Gardner Denver™ has set the standards in clean air and oil separation efficiency. Its innovative oil separation system is based on a multi-stage process of thorough cyclone separation followed by oil removal in separation elements.
Superior separation efficiencies with residual oil content as low as 2 mg/m³.

Gardner Denver™ Screw Element

Gardner Denver™ Screw Element

 N/A The ESD/ESG series features a large screw element that improves efficiency, maximizes reliability, saves energy and reduces wear and tear by operating at low RPMs.

Reliable and Energy Efficient

Reliable and Energy Efficient

 N/A The ESD series models are direct driven, without gearing, available for applications with specific capacities and pressures, where even minimal energy losses caused by gearbox or belt transmissions want to be avoided. The ESG models feature a gearbox transmission to cover wider pressure and capacity ranges.

High Quality Electric Motors

High Quality Electric Motors

 N/A Gardner Denver™ uses the highest quality electric motors available, to ensure high quality and premium efficiency.

Advanced Compressor Control

The Advantages of DigiPilot Control

 N/A The DigiPilot compressor control ensures accurate and reliable control. DigiPilots sophisticated microprocessor controller facilitates efficient operation and pressure control through its simple user-interface and interactive instrument panel. Warning lights indicate when the oil inlet filters, oil separation elements or cooling system require service operations - enabling proactive service planning.
  • Full load/off load control with automatic start and stop.
  • Possibility for stepless throttle control from 0 to 100%
  • Easy to adapt into a multi-compressor system.
  • Multi-lingual user interface.

Build for Continuous Use in Demanding Applications

Build for Continuous Use in Demanding Applications

 N/A The ESD/ESG series compressors are designed for continuous operation and applications that require absolute performance and reliability

Continuous 24-hour use and absolute uptime are critical factors in heavy industry applications.
  • In Finland alone, Gardner Denver™ supplies the compressed air for paper mills that produce millions of tons of paper and board annually.
  • Following the example set by the Finnish paper industry, many paper mills and process plants in Europe and in other areas use the Gardner Denver™ ESD series compressors
  • Many European ski resorts have chosen Gardner Denver™'s proven reliability in harsh conditions
  • The ESD compressors are a key part of processes worldwide in automotive and safety glass manufacturing, bottle manufacturing, steel mills etc.
  • Oil and gas industry in the Middle East depends in the dependable Gardner Denver™ ESD compressors.

Standard Equipment

Standard Equipment

 N/A
  • Air-cooled (200-315 kW) or water-cooled (all models) versions
  • Air inlet filter
  • Fully automatic capacity control: full load, off-load, idle run and start/stop.
  • DigiPilot microprocessor controller: interactive instrument panel with multi-language information system
  • Y/D starter
  • Main switch
  • TEFC electric motors: IP55, F-class insulation, thermistor protection
  • Modulating control with the inlet valve
  • Stop/start buttons
  • Emergency stop
  • Safety devices for:
    • High motor temperature
    • Fan motor overload
    • High compressor temperature
    • High compressor pressure
  • Alarms for:
    • Oil filter
    • Oil change
    • Inlet filter
    • Oil separator element
  • Week clock
  • Remote control
  • RS-485 communication line
  • Automatic re-start after power failure
  • Control for oil separator-pressure difference
  • Running condition indicators:
    • Pressure
    • Temperature
    • Hour meter: total running hours, full load
  • Safety valve
  • Fan motor and cooling fan (air cooled models)
  • Sound absorbing enclosure
  • After-cooler
  • Water trap
  • Automatic timer-controlled water drain
  • Large and efficient air end

Optional Extras

Optional Extras

 N/A
  • Additional inlet silencers
  • Low pressure models (down to 3 bar)
  • Vacuum pump models
  • Special voltages

Auxiliary Equipment

Auxiliary Equipment

 N/A
  • Multiport multi-compressor - controller for several compressors
  • Air dryers
  • Compressed air after treatment line
  • 1 Capacity measured in accordance with Cagi Pneurop PN2CPTC2 using the following working pressures: 7.5 and 8 bar models at 7 bar, 10 bar models at 9 bar and 13 bar models at 12 bar.
  • 2 Capacity measured in accordance with Cagi Pneurop PN2CPTC2 using the following working pressures: 7.5 and 8 bar models at 7 bar, 10 bar models at 9 bar and 13 bar models at 12 bar.