Energy Machinery, Inc.
10 Reservoir Park Drive Rockland, MA 02370
Phone:781-871-6220 • Fax:781-878-7085• Toll Free:1-800-643-4330
E-Mail: info@energymachinery.com Web site: www.energymachinery.com
All Categories > Desiccant & Tower Dryers > HBP Series Blower Purge Desiccant Compressed Air Dryers > Item # HBP1300  


Item # HBP1300, 23 Kilowatt (kW) Heat Rated Output Compressed Air Dryer


HBP series dryers produce 100% efficient air systems.
Since 1948, compressed air users have relied on Hankison® to provide compressed air treatment solutions for applications around the world.






Engineering Data  · ISO 8573.1 Quality Classes  · Demand-Side Impact on Supply-Side Dryer Types  · Product Features for Standard Model of Controller  · Product Features for Option A Model of Controller  · Product Features for Option B Model of Controller  · Specifications  · Additional Information  · The Hankison® Guarantee  · Reduce Energy Consumption  · Eliminate Costly Compressed Air Loss  · How it Works  · Engineered Efficiency and Performance  · Inlet Flow  · Dew Point  · Note

Engineering Data

Inlet Flow at 100 psig with 100ºF Temperature1

1300 scfm

Blower

5.3 kW

Heater Rated Output

23 kW

Average Full Load

25 kW

Depth

85 in

Width

66 in

Height

118 in

Approximate Weight

3576 lb

Recommended HF Series Prefilter

HF5-60-24-G

HTA Series Afterfilter

HTA1800
1 Performance data per CAGI Standard ADF 200 for Desiccant Compressed Air Dryer. Rating conditions are 100ºF (37.8ºC) inlet 100 psig (6.9 bar) inlet pressure, 100% relative humidity, 100°F (37.8ºC) ambient temperature, and 5 psi (0.35 bar) pressure drop.


ISO 8573.1 Quality Classes

Class

0
1

2

3

4

5

6

7

8

9

Maximum Number of Solid Particles per m³ for Class 1 with Particle Size d (0.10 µ < d ≤ 0.5 µ)

100

Maximum Number of Solid Particles per m³ for Class 2 with Particle Size d (0.10 µ < d ≤ 0.5 µ)

100000

Maximum Number of Solid Particles per m³ for Class 3 with Particle Size d (0.10 µ < d ≤ 0.5 µ)

Not Specified

Maximum Number of Solid Particles per m³ for Class 4 with Particle Size d (0.10 µ < d ≤ 0.5 µ)

Not Specified

Maximum Number of Solid Particles per m³ for Class 5 with Particle Size d (0.10 µ < d ≤ 0.5 µ)

Not Specified

Maximum Number of Solid Particles per m³ for Class 0 with Particle Size d (0.5 µ < d ≤ 1.0 µ)

As Specified

Maximum Number of Solid Particles per m³ for Class 1 with Particle Size d (0.5 µ < d ≤ 1.0 µ)

1

Maximum Number of Solid Particles for Class 2 with Particle Size d (0.5 µ < d ≤ 1.0 µ)

1000

Maximum Number of Solid Particles for Class 3 with Particle Size d (0.5 µ < d ≤ 1.0 µ)

10000

Maximum Number of Solid Particles for Class 4 with Particle Size d (0.5 µ < d ≤ 1.0 µ)

Not Specified

Maximum Number of Solid Particles for Class 5 with Particle Size d (0.5 µ < d ≤ 1.0 µ)

Not Specified

Maximum Number of Solid Particles for Class 0 with Particle Size d (1.0 µ < d ≤ 5.0 µ)

As Specified

Maximum Number of Solid Particles for Class 1 with Particle Size d (1.0 µ < d ≤ 5.0 µ)

0

Maximum Number of Solid Particles for Class 2 with Particle Size d (1.0 µ < d ≤ 5.0 µ)

10

Maximum Number of Solid Particles for Class 3 with Particle Size d (1.0 µ < d ≤ 5.0 µ)

500

Maximum Number of Solid Particles for Class 4 with Particle Size d (1.0 µ < d ≤ 5.0 µ)

1000

Maximum Number of Solid Particles for Class 5 with Particle Size d (1.0 µ < d ≤ 5.0 µ)

20000

Humidity and Liquid Water Dew Point Pressure for Class 0

As Specified

Humidity and Liquid Water Dew Point Pressure for Class 1

≤ -70 ºC
≤ -94
ºF

Humidity and Liquid Water Dew Point Pressure for Class 2

≤ -40 ºC
≤ -40
ºF

Humidity and Liquid Water Dew Point Pressure for Class 3

≤ -20 ºC
≤ -4
ºF

Humidity and Liquid Water Dew Point Pressure for Class 4

≤ +3 ºC
≤ +38
ºF

Humidity and Liquid Water Dew Point Pressure for Class 5

≤ +7 ºC
≤ +45
ºF

Humidity and Liquid Water Dew Point Pressure for Class 6

≤ +10 ºC
≤ +50
ºF

Liquid Water Content CW for Class 7

Cw ≤ 0.5 g/m³

Liquid Water Content CW for Class 8

0.5 < Cw ≤ 5 g/m³

Liquid Water Content CW for Class 9

5 < Cw ≤ 10 g/m³

Total Oil Concentration (Aerosol, Liquid and Vapor) for Class 0

As Specified

Total Oil Concentration (Aerosol, Liquid and Vapor) for Class 1

≤ 0.01 mg/m³

Total Oil Concentration (Aerosol, Liquid and Vapor) for Class 2

≤ 0.1 mg/m³

Total Oil Concentration (Aerosol, Liquid and Vapor) for Class 3

≤ 1 mg/m³

Total Oil Concentration (Aerosol, Liquid and Vapor) for Class 4

≤ 5 mg/m³

Total Oil Concentration (Aerosol, Liquid and Vapor) for Class 0 (Weight/Weight)

As Specified

Total Oil Concentration (Aerosol, Liquid and Vapor) for Class 1 (Weight/Weight)

≤ 0.008 ppm

Total Oil Concentration (Aerosol, Liquid and Vapor) for Class 2 (Weight/Weight)

≤ 0.08 ppm

Total Oil Concentration (Aerosol, Liquid and Vapor) for Class 3 (Weight/Weight)

≤ 0.8 ppm

Total Oil Concentration (Aerosol, Liquid and Vapor) for Class 4 (Weight/Weight)

≤ 4 ppm

Note for ISO 8573.1 Quality Classes

Per ISO8573-1: 2001(E)


Demand-Side Impact on Supply-Side Dryer Types

Plant Air Demand

1000 scfm

Dryer Types

HBP Series Blower Purge
Heated Purge

Heatless

Efficiency for HBP Series Blower Purge Dryer

100 %

Efficiency for Heated Purge Dryer

93 %

Efficiency for Heatless Dryer

85 %

Air Volume Required to Meet Demand for HBP Series Blower Purge Dryer

1000 scfm

Air Volume Required to Meet Demand for Heated Purge Dryer

1075 scfm

Air Volume Required to Meet Demand for Heatless Dryer

1176 scfm

Air Compressor Needed to Meet Air Volume for HBP Series Blower Purge Dryer

200 hp
1000
scfm

Air Compressor Needed to Meet Air Volume for Heated Purge Dryer

250 hp
1250
scfm

Air Compressor Needed to Meet Air Volume for Heatless Dryer

250 hp
1250
scfm

Preferred Supply-Side Solution for HBP Series Blower Purge Dryer

Yes

Preferred Supply-Side Solution for Heated Purge Dryer

No

Preferred Supply-Side Solution for Heatless Dryer

No

Compressed Purge Air Penalty for HBP Series Blower Purge Dryer

0 USD

Compressed Purge Air Penalty for Heated Purge Dryer

11436 USD

Compressed Purge Air Penalty for Heatless Dryer

24506 USD

Note for Compressed Purge Air Penalty for HBP Series Blower Purge, Heated Purge and Heatless Dryer

Assumes 5 scfm/HP, 8760 hours of operation per year, 10 cents per kW/h.


Product Features for Standard Model of Controller

Pressure Dew Point for Standard Model

ISO Class 2 - 40 ºF (-40 ºC)

Vacuum Fluorescent Text for Standard Model

2 Line, 16 Characters (High-visibility in Darkness or Sunlight)

Languages for Standard Model

English
French

Spanish

Power Recovery for Standard Model

Automatic Restart after Power Loss

Dry Contacts for Standard Model

Remote Indication of Alarm

Overlay with Circuit Graphics and LED Indicators Alarm LEDs with Text Display for Standard Model

Sensor Over-range & Under-range
Service Reminder

Tower Status (Drying Switchover Heat, Cool, etc.)

Tower Switchover Failure (Low Heater Temperature/High Heater Temperature)

Options for Standard Model

Mounted Pre-filters and Afterfilters
Vessel Insulation


Product Features for Option A Model of Controller

Pressure Dew Point for Option A Model

ISO Class 2 - 40 ºF (-40 ºC)

EMS Control for Option A Model

Automatic Energy Savings

Vacuum Fluorescent Text for Option A Model

2 Line, 16 Characters (High visibility in Darkness or Sunlight)
High Humidity Alarm

Languages for Option A Model

English
French

Spanish

Power Recovery for Option A Model

Automatic Restart after Power Loss

Dry Contacts for Option A Model

Remote Indication of Alarm

Overlay with Circuit Graphics and LED Indicators Alarm LEDs with Text Display for Option A Model

Sensor Over-range & Under-range
Service Reminder

Tower Status (Drying Switchover Heat, Cool, etc.)

Tower Switchover Failure (Low Heater Temperature/High Heater Temperature)

Options for Option A Model

Mounted Pre-filters and Afterfilters
Vessel Insulation


Product Features for Option B Model of Controller

Pressure Dew Point for Option B Model

ISO Class 2 - 40 ºF (-40 ºC)

EMS Control for Option B Model

Automatic Energy Savings

Vacuum Fluorescent Text for Option B Model

2 Line, 16 Characters (High visibility in Darkness or Sunlight)
Digital Dew Point Monitoring

High Humidity Alarm

Languages for Option B Model

English
French

Spanish

Power Recovery for Option B Model

Automatic Restart after Power Loss

Dry Contacts for Option B Model

Remote Indication of Alarm

Overlay with Circuit Graphics and LED Indicators Alarm LEDs with Text Display for Option B Model

Sensor Over-range & Under-range
Service Reminder

Tower Status (Drying Switchover Heat, Cool, etc.)

Tower Switchover Failure (Low Heater Temperature/High Heater Temperature)

Options for Option B Model

Mounted Pre-filters and Afterfilters
Vessel Insulation


Specifications

Inlet Connection Size

3 in

Outlet Connection Size

3 in

Inlet Connection Type

Flange

Outlet Connection Type

Flange

Series

HBP

Brands

Hankison®
SPX®

Industry Standards/Certifications

Compressed Air and Gas Institute (CAGI)
ISO 8573-1

NEMA


Additional Information
HBP Series dryers improve air system efficiency by the use of a dedicated axial blower, instead of a percentage of dehydrated purge air, to regenerate the off-line desiccant tower. ISO 8573.1 Class 2 (-40 ºF/-40 ºC) dew point performance is guaranteed.



The Hankison® Guarantee
Hankison® guarantees that HBP Series dryers will produce the design dew point while operating continuously at maximum rated flow (100% duty cycle) at CAGI ADF 200 inlet standards of 100ºF inlet temperature and 100% relative humidity at 100 psig.



Reduce Energy Consumption
As the air compressor is the most costly system component to purchase and, it uses more electrical energy than the rest of the system combined, it is wise to ensure that the smallest air compressor is installed. HBP Series dryers are 100% efficient at delivering full supply-side compressor capacity. Therefore, users benefit from the ability to purchase a less expensive air compressor and, a 20% reduction in compressor operating costs.



Eliminate Costly Compressed Air Loss
Global competition, spiraling energy costs and, the challenge to "do more, with less" require manufacturers to closely examine operating costs. Compressed air generation tends to be the most costly utility within a facility. Eliminate air loss to align supply-side equipment with demand-side requirements to optimize your air system.



How it Works
Filtered compressed air enters on-line desiccant-filled, drying Tower 1 through valve (A). Up-flow drying enables the desiccant to strip moisture from the airstream. Clean, dry compressed air exits through (E) to feed the air system. Tower 2 (shown in regeneration mode) valve (B) closed, depressurizes to atmosphere through muffler (C). Valves (D & F) open and the heater turns on. The high-efficiency blower draws ambient air and feeds it through the heater. The ambient airstream passes through valve (F) and flows downward through the moist desiccant in Tower 2, collecting water vapor before exiting valve (D). Once the desiccant is fully desorbed, the heater turns off. Valves (F & D) close and Tower 2 is repressurized. At a fixed time interval, valve (B) will open and Tower 2 will be placed on-line to dry the airstream and valve (A) will close. Operations will switch and Tower 1 will be regenerated.



Engineered Efficiency and Performance
Soft-seated check valves for tight shutoff and durability.

Towers filled with extra, industrial-grade activated alumina to deliver superior performance.

Low-watt density heater saves energy and prevents premature desiccant aging.

High quality pressure gauges display left tower, right tower, and purge pressure.

Standard Controls
  • Tower Status.
  • Service Reminder.
  • Heater On.
  • Heater Temperature.
  • Desiccant Bed Temperature.
  • Failure to Switch.
  • RS 232.
Function indicator LEDs for easy monitoring.

Easy-view vacuum fluorescent text display is visible under any condition.

NEMA 4 Construction.

Quiet, energy efficient, high-capacity blowers.

Premium quality inlet switching/purge exhaust butterfly valves for long life on 3" and larger. (High-performance pneumatic angle-seated valves for smaller sizes)



Inlet Flow
Inlet Flow capacities have been established at an inlet pressure of 100 psig (7 kgf/cm²) and a saturated inlet temperature of 100ºF (38ºC). To determine maximum inlet flow at other conditions, multiply the inlet flow by the multiplier that corresponds to your operating conditions.



Dew Point
Outlet pressure dew point at rated inlet conditions of 100 psig (7 kgf/cm²) and 100100ºF (38ºC) saturated. Dew point varies slightly at other conditions. Consult the factory to determine exact outlet pressure dew point at your operating conditions.



Note
Improvements and research are continuous at Hankison®. Specifications may change without notice.

Consult factory for larger models.




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